Trusted Manufacturing Partner to the Aviation Industry

Jigsaw Aviation designs and manufactures high-performance aviation products for operators, maintenance organisations, and Part 21 approved organisations worldwide. From industry-leading Sea Trays to bespoke aviation textile products and specialist manufacturing services, we deliver practical solutions built for demanding operational environments.

Specialist Aviation Manufacturing, Textile Fabrication & Sea Tray Solutions

For over 10 years, Jigsaw Aviation has been a trusted manufacturer of industry-leading Sea Trays renowned for innovative, durable, and highly functional designs.

Combining aviation operational experience with specialist engineering and manufacturing expertise, we create products that improve aircraft protection, operational efficiency, and safety while meeting the stringent requirements of the aviation industry.

Our products are trusted by operators across every continent, supporting offshore, search and rescue, emergency services, defence, utility, and commercial aviation operations.

Why Choose Jigsaw Aviation?

Aviation Expertise

Our team combines engineering knowledge with real-world aviation experience from military, civilian, and Search and Rescue (SAR) backgrounds.

Compliance Focused
Products are designed and manufactured to meet applicable aviation standards, including FAR & CS 27/29.853 compartment interior burn requirements where applicable.

Proven Materials & Components
We utilise high-quality aviation-grade materials and load-rated components to ensure reliability and durability in operational environments.

Design Consultancy
From concept development through to manufacturing, Jigsaw Aviation provides specialist aviation design consultancy and product development support.

Trusted Industry Partner
We work closely with aircraft operators, Maintenance Organisations, and Part 21 Design and Production Organisations to deliver manufacturing solutions that meet aviation quality, documentation, and traceability requirements.

Engineered for Aviaiton - Trusted for Performance

Supporting Part 21 Organisations

Jigsaw Aviation partners with Part 21 Design Organisations (DOA) and Production Organisations (POA), providing specialist manufacturing support for approved aviation products and certified programs.

Whether manufacturing prototypes, low-volume production runs, or specialist textile assemblies, we understand the importance of compliance, quality assurance, traceability, and repeatability throughout the manufacturing process.